Intake IDs drift
Scrap arrives with a handwritten ticket. By wash and extrusion, nobody can swear which supplier lot fed the blend.
MES, quality & passports for recycling plants
One continuous thread from scrap gate to passport.
CircularThread runs intake, production flow, quality, bilingual documents, and QR digital product passports on one filament — installable on the floor as a PWA.
−70%
Fewer paper logs on the floor
1 thread
Intake tied to every outbound lot
QR
Passport ready when the truck leaves
PWA
Installable floor app with offline shell
Where the thread breaks today
Paper trails snap under audit pressure
Most plants still stitch intake tickets, blending sheets, CoAs, and customer PDFs by hand. CircularThread keeps one filament — from gate camera to production board to passport QR — so nothing falls off before the truck leaves.
QC hangs in the air
Lab results live in a spreadsheet. They never snap back onto the work order that produced the pellet.
Buyers want proof now
A customer asks for recycled-content evidence. Assembling CoAs, PDFs, and passport links takes a day you do not have on the dock.
How the thread holds
Receive. Transform. Prove.
Gate intake, shop-floor flow, and buyer-facing proof — one filament, not three disconnected tools.
01
Receive
Inbound scrap becomes a traceable raw lot with supplier, material, and label context.
ReceptionSuppliersLabelsAI intake
02
Transform
Run the production-flow board, record QC, and hold NCRs so every batch stays auditable.
Production flowQualityNCRGenealogy
03
Prove
Dispatch with bilingual PDFs, packing lists, and a QR digital product passport.
LogisticsPassportReportsSales
Product
Built for the recycling floor — flow board, QC, and passports included
Gate & reception
Give every inbound load an identity
Capture supplier scrap, classify material, and lock a lot ID before anything enters wash or blending — including AI-assisted intake when the gate photo is ready.
- Supplier and material intake with durable lot IDs
- Classification, LER codes, and verification on one record
- Bag labels and reception history without a second system
MES & quality
See the floor as a live production flow
Work orders move across Launch → Sorting → Washing → Drying → Extrusion → Cooling → Bagging → Weigh — with QC decisions and NCR holds on the same genealogy thread.
- Visual production-flow board for operators, not a dense table
- Per-WO stage strip so teams know exactly where a batch is
- QC measurements, batch decisions, and NCR holds in one place
Digital product passport
Ship with recycled-content proof attached
Publish a tokenized QR passport buyers can open in any browser — composition, recycled content, mechanical QC, and downloadable CoA / DPP evidence in ES or EN.
- Public passport pages with QR access (no guessable lot URLs)
- Recycled / pre / post-consumer breakdown plus MFI, density, Izod
- CoA, passport PDF/PNG, and plant-branded document pack
Modules
Everything plant ops needs on one filament
Sales & customers
Orders tied to the lots you actually ship.
Reception & suppliers
Inbound scrap identity from the gate.
Production flow
Launch-to-done board with live WO stages.
Quality & CoA
Measurements, decisions, certificates.
Traceability tree
Internal genealogy from intake to outbound.
NCR management
Hold, investigate, and close nonconformances.
Logistics & documents
Delivery notes, packing lists, sales PDFs.
Digital passports
Public QR pages with ES/EN evidence downloads.
Reports hub
Ops, quality, commercial, and compliance exports.
Floor PWA
Installable app with offline shell for operators.
Maintenance & energy
Assets, tasks, and utility tracking.
Security & branding
Role access, plant logo, and letterhead.
Getting started
A focused demo, then your plant on the thread
Tell us about the plant
Share materials, volumes, and which flows hurt first — intake, production board, QC, or passports.
Walk the thread together
We run a live workspace through reception, production flow, quality, reports, and passport.
Go live on your floor
Brand it, set roles, install the PWA, and put operators on the real thread.
Questions plants ask first
Plastic recycling plants and processors that need auditable lot traceability, shop-floor production flow, quality records, and digital product passport documentation — without paper logs.
Put your plant on one continuous thread
Stop rebuilding evidence before every customer request. Run intake, production flow, quality, reports, and passports as one filament — on desk or PWA.